A lot of boxes are changing not just for the customers, but those in the warehouse who use them. box design is being changed for the efficiency of a warehouse, in order to streamline picking and packing.
With hundreds of boxes to go through day in and day out, the right packaging matters. Being able to create something that’s simple and seamless improves warehouse efficiency, which is why if you’re a big-box store or one that sells a bunch of items, you might want to look at ways to make your packaging design better, through optimization and efficiency.
Pre-Scored Boxes and their uses
One cool feature that boxes for warehouses are now using, is the pre-scored nature of the sides and areas of intersection. This is where the boxes are scored and can be cut and adjusted for the right size.
With these scores, you just have to fit the sides together, and you’ll get a bigger, or smaller box.
The benefit of this is increased efficiency through a faster resizing. Rather than having to get an all new box or cut it, you just move the scores, and then there you go. These are seen in a lot of those “book-type” boxes.
Auto Boxing Machines
Another unique one is the use of automation for these boxes. Rather than just having one person do all the work, a robot will be able to box the items, provided they’re a specific box and size. This improves the overall efficiency, allowing for laborers to take care of other activities that might need their attention. It reduces the labor costs in a lot of areas, which means that they can put that energy towards improving the efficiency of the overall warehouse experience.
Custom Boxes or Inventory Ease?
A big problem that comes with this, is do you want to make your boxes custom-sized, or a one-size-fits-all?
This is a question a lot of brands have to ask when they’re putting together a warehouse.
Now, my business prides itself on being fast, quick and efficient, and it gets to the customer right away, there’s no question. You need the warehouse-style boxes that will get the items packed faster. It works better, and feels better for a lot of companies too.

However, if you have a lot of oddly-shaped items or stuff that’s more oblong, a regular box might not cut it. If you’re shipping out fragile items such as glassware, one sized box is going to create some problems if you’re not careful.

So, if you’re going to have a focus on oddly-shaped items, you might have to sacrifice some warehouse efficiency for this. if your inventory is complex and may need some customized boxes, then don’t worry about trying to make it a one sized box deal.
But if you’re a company with a bunch of different items, which don’t need complex boxes or the like, then you’ll definitely want to look into regular boxes.
Try automation for your boxes. Much of the data behind these boxes is that, when you make it quick and dirty, and to the point, it improves the overall efficiency of the product and boxes. This results in happier customers, those that aren’t as annoyed by the slowness of the items, and it will lead to faster and more efficient types of box experiences.
Box stocking can also be better when it’s one size, so you should look at the current inventory and set up, and from there make an executive decision on the approach you want to take for your boxes from there.
No responses yet